Yes, I have ordered free business cards from VistaPrint twice, very happy with them. You choose your template, type it up, and they send you 250 business cards, like mine below, for just the cost of postage (which must include some "handling") --about $7 as recall. They are now offering five other free items.
http://www.vistaprint.com/vp/ns/default.aspx?xnav=logo

(The only "catch" --if you can call it that-- is that the back of the cards say in small type "Business Cards are FREE at www.vistaprint.com"

Robert